Refactor FaceAI build process and update Docker configurations to include matcher binary

.dockerignore

@@ -0,0 +1,6 @@
+*
+!faceai/
+!faceai/**
+!bin/
+!bin/Face_Recognition_Unix/
+!bin/Face_Recognition_Unix/**

.forgejo/workflows/publish-faceai-container.yml

@@ -6,6 +6,7 @@ on:
       - master
     paths:
       - faceai/**
+      - bin/Face_Recognition_Unix/**
       - .forgejo/workflows/publish-faceai-container.yml
   workflow_dispatch:
 
@@ -13,7 +14,7 @@ env:
   REGISTRY: ${{ vars.FORGEJO_REGISTRY }}
   IMAGE_NAMESPACE: ${{ vars.IMAGE_NAMESPACE }}
   IMAGE_NAME: ${{ vars.IMAGE_NAME != '' && vars.IMAGE_NAME || 'faceai' }}
-  BUILD_CONTEXT: faceai
+  BUILD_CONTEXT: .
   DOCKERFILE_PATH: faceai/docker/Dockerfile
 
 jobs:
@@ -33,7 +34,8 @@ jobs:
           if [ -z "${IMAGE_NAMESPACE}" ]; then echo "vars.IMAGE_NAMESPACE is required"; exit 1; fi
           if [ -z "${IMAGE_NAME}" ]; then echo "vars.IMAGE_NAME resolved to an empty value"; exit 1; fi
           if [ ! -f "${DOCKERFILE_PATH}" ]; then echo "Dockerfile not found at ${DOCKERFILE_PATH}"; exit 1; fi
-          if [ ! -f "${BUILD_CONTEXT}/package.json" ]; then echo "Build context is invalid: ${BUILD_CONTEXT}"; exit 1; fi
+          if [ ! -f "faceai/package.json" ]; then echo "faceai/package.json is missing from the repository checkout"; exit 1; fi
+          if [ ! -f "bin/Face_Recognition_Unix/face_matcher" ]; then echo "bin/Face_Recognition_Unix/face_matcher is missing from the repository checkout"; exit 1; fi
 
       - name: Validate registry secrets
         run: |

faceai/README.md

@@ -75,12 +75,11 @@ The checked-in `docker-compose.yml` starts:
 
 The local stack also mounts:
 
-- `../bin/Face_Recognition_Unix` into the processor container as the matcher binary source
 - `../test_pkl` into both the public FaceAI container and the processor container as the shared read-only PKL dataset root
 - `./logs` into both the public FaceAI container and the processor container as the persistent diagnostics directory
 - `../www` into the PHP container so the real bridge files are used
 
-The `processor` service is built from `docker/processor.Dockerfile`, which uses a Debian Trixie-based Node 22 image, applies the current package upgrades available during build, and installs `libxcb1` so the bundled Linux `face_matcher` binary can run locally.
+The `processor` service is built from `docker/processor.Dockerfile` using the repository root as Docker build context. That image copies the checked-in `bin/Face_Recognition_Unix` directory into `/opt/face-recognition` during `docker build`, so the matcher binary is baked into the image instead of being mounted from the host at runtime.
 
 ### Persistent Logs
 
@@ -212,9 +211,23 @@ LIVE_SITE_RUN_UPLOAD_FLOW=1
 When enabled, the live suite also:
 
 - validates that the legacy Face ID handoff URL includes the race storage metadata expected by FaceAI
-- opens the real FaceAI app and asserts that the legacy header stylesheets load from the live legacy site
+- opens the real FaceAI app and asserts that the legacy header stylesheets load from the live legacy site without injecting cross-origin Font Awesome assets
 - confirms the app does not emit the `MISSING_RACE_STORAGE` invalid-race error on launch
-- uploads the supplied portrait image and verifies that search creation succeeds
+- uploads the supplied portrait image, waits for the search to complete, and requires a redirect back to the legacy result page with rendered results
+
+### Processor Troubleshooting
+
+If the processor logs show an error like `spawn /opt/face-recognition/face_matcher ENOENT`, the problem is not the upload flow itself. It means the running processor cannot see the matcher binary at the configured `FACEAI_MATCHER_BINARY` path.
+
+With the current checked-in Dockerfiles, the matcher binary is copied into the image from the repository source tree during `docker build`. The runtime container no longer needs a host bind mount for `/opt/face-recognition`.
+
+Published images now get that binary because the Forgejo container workflow builds from the repository root, which lets `faceai/docker/Dockerfile` copy:
+
+```text
+bin/Face_Recognition_Unix/face_matcher
+```
+
+If a running processor still reports `ENOENT`, the deployed image was built before this change or the build did not include the checked-in matcher directory.
 
 ## Optional Backend And Frontend Dev Loop
 
@@ -320,7 +333,6 @@ services:
       - /mnt/storage/data/faceai/runtime:/data/runtime
       - /mnt/storage/data/faceai/logs:/data/logs
       - /mnt/nas12/nas2/RUS:/data/pkl:ro
-      - /mnt/storage/data/faceai/bin/Face_Recognition_Unix:/opt/face-recognition:ro
     depends_on:
       redis:
         condition: service_healthy
@@ -372,7 +384,7 @@ Processor settings:
 | Variable | Required | Example | Purpose |
 | --- | --- | --- | --- |
 | `FACEAI_PKL_ROOT` | yes | `/data/pkl` | mounted race-to-PKL dataset root |
-| `FACEAI_MATCHER_BINARY` | yes | `/opt/face-recognition/face_matcher` | matcher executable inside the processor container |
+| `FACEAI_MATCHER_BINARY` | yes | `/opt/face-recognition/face_matcher` | matcher executable baked into the image |
 | `FACEAI_WORKER_CONCURRENCY` | optional | `2` | BullMQ worker concurrency |
 | `FACEAI_WORKER_TIMEOUT_MS` | optional | `300000` | matcher timeout in milliseconds |
 

faceai/apps/frontend/src/components/FaceAiUploadPanel.vue

@@ -117,7 +117,10 @@ const emit = defineEmits([
 
         <div class="faceai-dropzone-inner">
           <div class="faceai-dropzone-icon">
-            <i class="fa fa-cloud-upload" aria-hidden="true"></i>
+            <svg viewBox="0 0 24 24" aria-hidden="true" focusable="false">
+              <path d="M12.75 3.75a.75.75 0 0 0-1.5 0v8.69L8.78 9.97a.75.75 0 1 0-1.06 1.06l3.75 3.75a.75.75 0 0 0 1.06 0l3.75-3.75a.75.75 0 1 0-1.06-1.06l-2.47 2.47V3.75Z" fill="currentColor" />
+              <path d="M5.25 15a3 3 0 0 0 .28 6h12.94a3.53 3.53 0 0 0 .27-7.04 5.75 5.75 0 0 0-11.17-1.48A3.75 3.75 0 0 0 5.25 15Zm1.5 0c0-.87.35-1.65.92-2.22a.75.75 0 0 0 .18-.77 4.25 4.25 0 0 1 8.29 1.39v.25a.75.75 0 0 0 .75.75h1.58a2.03 2.03 0 0 1 0 4.06H5.53A1.5 1.5 0 1 1 5.53 15h1.22Z" fill="currentColor" />
+            </svg>
           </div>
 
           <template v-if="selectedFile">
@@ -290,6 +293,11 @@ const emit = defineEmits([
   box-shadow: inset 0 0 0 1px rgba(191, 158, 117, 0.24);
 }
 
+.faceai-dropzone-icon svg {
+  width: 44px;
+  height: 44px;
+}
+
 .faceai-dropzone-title {
   font-size: 1.2rem;
   font-weight: 700;

faceai/apps/frontend/src/components/LegacyHeader.vue

@@ -64,7 +64,12 @@ function closeMenu() {
           <ul class="navbar-nav ml-auto">
             <li class="nav-item">
               <a class="nav-link active" href="#" @click="closeMenu">
-                <i class="fa fa-user" aria-hidden="true"></i> Il mio account
+                <span class="faceai-inline-icon" aria-hidden="true">
+                  <svg viewBox="0 0 24 24" focusable="false">
+                    <path d="M12 12.5a4.25 4.25 0 1 0 0-8.5 4.25 4.25 0 0 0 0 8.5Zm0 2.25c-4.48 0-8.25 2.18-8.25 4.75 0 .28.22.5.5.5h15.5a.5.5 0 0 0 .5-.5c0-2.57-3.77-4.75-8.25-4.75Z" fill="currentColor" />
+                  </svg>
+                </span>
+                Il mio account
               </a>
             </li>
             <li class="nav-item">
@@ -78,3 +83,18 @@ function closeMenu() {
     </nav>
   </div>
 </template>
+
+<style scoped>
+.faceai-inline-icon {
+  display: inline-flex;
+  width: 1rem;
+  height: 1rem;
+  margin-right: 0.35rem;
+  vertical-align: text-bottom;
+}
+
+.faceai-inline-icon svg {
+  width: 100%;
+  height: 100%;
+}
+</style>

faceai/apps/frontend/src/legacyAssets.js

@@ -36,7 +36,6 @@ export function legacyAsset(path) {
 export function injectLegacyStylesheets() {
   const stylesheets = [
     legacyAsset('/vendor/bootstrap/css/bootstrap.min.css'),
-    legacyAsset('/css/font-awesome.min.css'),
     'https://fonts.googleapis.com/css?family=Roboto:300,300i,400,400i,700,700i',
     legacyAsset('/css/custom-style.css')
   ];

faceai/apps/processor/src/worker-utils.js

@@ -40,6 +40,10 @@ export async function runFaceMatcher({ matcherBinary, selfiePath, pklPath, csvPa
 
     child.on('error', (error) => {
       clearTimeout(timer);
+      if (error?.code === 'ENOENT') {
+        reject(new Error(`face_matcher not found at ${matcherBinary}. Check FACEAI_MATCHER_BINARY and the processor bind mount.`));
+        return;
+      }
       reject(error);
     });
 

faceai/apps/processor/src/worker.js

@@ -1,3 +1,4 @@
+import { constants as fsConstants } from 'node:fs';
 import fs from 'node:fs/promises';
 import path from 'node:path';
 import { Worker } from 'bullmq';
@@ -15,6 +16,22 @@ import { parseMatcherCsv, resolvePklPath, runFaceMatcher } from './worker-utils.
 
 const connection = createRedisConnection(config.redisUrl);
 
+async function ensureMatcherBinaryAvailable() {
+  try {
+    await fs.access(config.matcherBinary, fsConstants.X_OK);
+  } catch (error) {
+    console.error(`FaceAI processor cannot start because the matcher binary is unavailable: ${config.matcherBinary}`);
+    console.error('Ensure FACEAI_MATCHER_BINARY points to a real executable and that the processor bind mount contains face_matcher.');
+    if (error?.code === 'ENOENT') {
+      console.error('The configured matcher path does not exist inside the processor runtime.');
+    } else if (error?.code === 'EACCES') {
+      console.error('The configured matcher path exists but is not executable by the processor runtime.');
+    }
+
+    throw error;
+  }
+}
+
 function formatLogLine(message, details) {
   const timestamp = new Date().toISOString();
   if (details === undefined) {
@@ -147,6 +164,8 @@ async function processJob(job) {
   }
 }
 
+await ensureMatcherBinaryAvailable();
+
 const worker = new Worker(config.queueName, processJob, {
   connection,
   concurrency: config.workerConcurrency

faceai/docker-compose.yml

@@ -48,8 +48,8 @@ services:
 
   processor:
     build:
-      context: .
+      context: ..
-      dockerfile: docker/processor.Dockerfile
+      dockerfile: faceai/docker/processor.Dockerfile
     image: regalami-faceai-processor-local
     container_name: regalami-faceai-processor
     restart: unless-stopped
@@ -74,7 +74,6 @@ services:
     volumes:
       - .:/app
       - ./logs:/data/logs
-      - ../bin/Face_Recognition_Unix:/opt/face-recognition:ro
       - ../test_pkl:/data/pkl:ro
       - faceai-runtime:/data/runtime
     depends_on:

faceai/docker/Dockerfile

@@ -1,25 +1,40 @@
-FROM node:20-alpine AS build
+FROM node:22-trixie-slim AS build
+
+RUN apt-get update \
+ && apt-get upgrade -y \
+ && apt-get install -y --no-install-recommends libxcb1 \
+ && rm -rf /var/lib/apt/lists/*
 
 WORKDIR /app
 
-COPY package.json ./
+COPY faceai/package.json ./package.json
-COPY apps/frontend/package.json apps/frontend/package.json
+COPY faceai/apps/frontend/package.json apps/frontend/package.json
-COPY apps/backend/package.json apps/backend/package.json
+COPY faceai/apps/backend/package.json apps/backend/package.json
-COPY apps/processor/package.json apps/processor/package.json
+COPY faceai/apps/processor/package.json apps/processor/package.json
 
 RUN npm install
 
-COPY . .
+COPY faceai/ .
+COPY bin/Face_Recognition_Unix /opt/face-recognition
+
+RUN chmod +x /opt/face-recognition/face_matcher
 
 RUN npm run build
 
-FROM node:20-alpine AS runtime
+FROM node:22-trixie-slim AS runtime
+
+RUN apt-get update \
+ && apt-get upgrade -y \
+ && apt-get install -y --no-install-recommends libxcb1 \
+ && rm -rf /var/lib/apt/lists/*
 
 WORKDIR /app
 
 COPY --from=build /app /app
+COPY --from=build /opt/face-recognition /opt/face-recognition
 
 ENV NODE_ENV=production
+ENV FACEAI_MATCHER_BINARY=/opt/face-recognition/face_matcher
 EXPOSE 3001
 
 CMD ["npm", "run", "start"]

faceai/docker/processor.Dockerfile

@@ -6,3 +6,10 @@ RUN apt-get update \
  && rm -rf /var/lib/apt/lists/*
 
 WORKDIR /app
+
+COPY faceai /app
+COPY bin/Face_Recognition_Unix /opt/face-recognition
+
+RUN chmod +x /opt/face-recognition/face_matcher
+
+ENV FACEAI_MATCHER_BINARY=/opt/face-recognition/face_matcher

faceai/tests/live-site/live-race.spec.js

@@ -4,6 +4,7 @@ const {
   LIVE_SITE_BASE_URL,
   LIVE_SITE_PORTRAIT_PATH,
   LIVE_SITE_RACE_URL,
+  LIVE_SITE_RESULT_URL_PATTERN,
   LIVE_SITE_RUN_UPLOAD_FLOW,
   ensureLiveAuthenticatedRacePage,
   requirePortraitFixture
@@ -51,6 +52,34 @@ async function openLiveFaceAi(page) {
   };
 }
 
+async function waitForSearchCompletion(page, searchId) {
+  return expect.poll(async () => {
+    return page.evaluate(async (id) => {
+      const response = await fetch(`/api/searches/${id}`, { credentials: 'include' });
+      if (!response.ok) {
+        return {
+          status: 'poll-error',
+          httpStatus: response.status
+        };
+      }
+
+      const payload = await response.json();
+      return {
+        status: payload.status,
+        errorMessage: payload.errorMessage || null,
+        completionCode: payload.completionCode || null,
+        matchCount: payload.matchCount ?? null,
+        resultId: payload.resultId || null
+      };
+    }, searchId);
+  }, {
+    timeout: 3 * 60 * 1000,
+    message: `Expected FaceAI search ${searchId} to complete successfully.`
+  }).toMatchObject({
+    status: 'completed'
+  });
+}
+
 test('loads a live race page with an authenticated session', async ({ page }) => {
   await ensureLiveAuthenticatedRacePage(page);
 
@@ -70,6 +99,7 @@ test('launches the live FaceAI app with race storage metadata and a styled heade
   await expect(page.locator('nav.navbar')).toBeVisible();
   await expect(page.locator('link[data-legacy-href*="bootstrap.min.css"]')).toHaveCount(1);
   await expect(page.locator('link[data-legacy-href*="custom-style.css"]')).toHaveCount(1);
+  await expect(page.locator('link[data-legacy-href*="font-awesome"]')).toHaveCount(0);
 
   const legacyStylesheetHrefs = await page.locator('link[data-legacy-href]').evaluateAll((elements) => {
     return elements.map((element) => element.getAttribute('href') || '');
@@ -116,6 +146,32 @@ test('accepts the supplied portrait image for the live upload flow', async ({ pa
   expect(searchResponse.ok(), 'Expected the live upload flow to create a FaceAI search successfully.').toBe(true);
 
   const searchPayload = await searchResponse.json();
-  expect(searchPayload.id || searchPayload.searchId, 'Expected the search creation response to include a search identifier.').toBeTruthy();
+  const searchId = searchPayload.id || searchPayload.searchId;
-  await expect(page.locator('.faceai-feedback')).not.toContainText(/Impossibile|Unable|Errore|Error/i);
+  expect(searchId, 'Expected the search creation response to include a search identifier.').toBeTruthy();
+
+  const completion = await page.evaluate(async (id) => {
+    const response = await fetch(`/api/searches/${id}`, { credentials: 'include' });
+    return response.json();
+  }, searchId).catch(() => null);
+
+  if (completion?.status === 'failed') {
+    throw new Error(`FaceAI search ${searchId} failed immediately: ${completion.errorMessage || 'unknown error'}`);
+  }
+
+  await waitForSearchCompletion(page, searchId);
+
+  await page.waitForURL(new RegExp(`^${escapeRegExp(LIVE_SITE_RESULT_URL_PATTERN)}`), {
+    timeout: 3 * 60 * 1000
+  });
+
+  await expect.poll(async () => page.url(), {
+    timeout: 15 * 1000,
+    message: 'Expected the browser to land on the legacy result page after FaceAI completed.'
+  }).toMatch(new RegExp(`^${escapeRegExp(LIVE_SITE_BASE_URL)}/`));
+
+  await expect(page.locator('body')).toContainText(/Vista filtrata da FaceAI|foto da FaceAI|ID foto:/i);
+  await expect.poll(async () => page.locator('.gallery-card').count(), {
+    timeout: 15 * 1000,
+    message: 'Expected the legacy return page to render at least one FaceAI result card.'
+  }).toBeGreaterThan(0);
 });

faceai/tests/live-site/live-site-test-utils.js

@@ -7,6 +7,7 @@ const LIVE_SITE_BASE_URL = process.env.LIVE_SITE_BASE_URL || 'https://www.regala
 const LIVE_SITE_LOGIN_URL = process.env.LIVE_SITE_LOGIN_URL || `${LIVE_SITE_BASE_URL}/login_clienti-it.html`;
 const LIVE_SITE_RACE_URL = process.env.LIVE_SITE_RACE_URL || `${LIVE_SITE_BASE_URL}/42%20HALF%20MARATHON%20FIRENZE_gara-1018545---96-1.html`;
 const LIVE_FACEAI_BASE_URL = process.env.LIVE_FACEAI_BASE_URL || 'https://ai.regalamiunsorriso.it';
+const LIVE_SITE_RESULT_URL_PATTERN = process.env.LIVE_SITE_RESULT_URL_PATTERN || `${LIVE_SITE_BASE_URL}/faceai_return.php`;
 const LIVE_SITE_USERNAME = process.env.LIVE_SITE_USERNAME || '';
 const LIVE_SITE_PASSWORD = process.env.LIVE_SITE_PASSWORD || '';
 const LIVE_SITE_PORTRAIT_PATH = process.env.LIVE_SITE_PORTRAIT_PATH || path.join(WORKSPACE_ROOT, 'test_pkl', 'live', 'test_portrait_1.png');
@@ -109,6 +110,7 @@ module.exports = {
   LIVE_SITE_PASSWORD,
   LIVE_SITE_PORTRAIT_PATH,
   LIVE_SITE_RACE_URL,
+  LIVE_SITE_RESULT_URL_PATTERN,
   LIVE_SITE_RUN_UPLOAD_FLOW,
   LIVE_SITE_USERNAME,
   dismissCookieBanner,

stacks/faceai.yml

@@ -48,7 +48,6 @@ services:
       - /var/docker/faceai/runtime:/data/runtime
       - /var/docker/faceai/logs:/data/logs
       - /mnt/nas12/nas2/RUS:/data/pkl:ro
-      - /var/docker/faceai/bin/Face_Recognition_Unix:/opt/face-recognition:ro
     depends_on:
       - redis
 

sync/www-deploy-manifest.md

@@ -10,13 +10,12 @@ All files in this rollout are deployed from the current working tree.
 
 ## New Files
 
-- `www/_inc_faceai_identity.jsp`
+- None in this rollout.
-- `www/_js/lang.js`
 
 ## Updated Files
 
-- `www/fotoCR-en.jsp`
+- `www/_js/rus-ecom-240621.js`
-- `www/fotoCR.jsp`
+- `www/faceai_handoff.php`
 
 ## Excluded Files
 
@@ -28,7 +27,7 @@ All files in this rollout are deployed from the current working tree.
 - Remote host: `marco@83.149.164.4:410`
 - Remote staging path: `/home/marco/regalamiunsorriso/incoming/www`
 - Remote live path: `/home/sites/regalamiunsorriso/www`
-- Total files in this manifest: `4`
+- Total files in this manifest: `2`
 
 ## Transfer Method